Comprehensive Guide to Tetrabutylurea (CAS 4559-86-8)
Table of Contents
- Product Overview
- Key Parameters & Comparison
- Detailed Applications
- Industry Use Cases
- Client Success Stories
- Request a Quote
Product Overview
Tetrabutylurea (CAS 4559-86-8) is a urea derivative with the molecular formula C17H36N2O. It is widely used as a solvent, catalyst, or intermediate in pharmaceuticals, agrochemicals, and specialty polymers.
Basic Properties
| Parameter | Value |
|---|---|
| CAS Number | 4559-86-8 |
| Molecular Weight | 284.49 g/mol |
| Appearance | Colorless to pale yellow liquid |
| Density | 0.89 g/cm³ |
| Boiling Point | 300°C (dec.) |
| Solubility | Miscible with organic solvents, insoluble in water |
Parameter Comparison
| Property | Tetrabutylurea | DMSO | DMF |
|---|---|---|---|
| Boiling Point | 300°C | 189°C | 153°C |
| Toxicity | Low | Moderate | High |
| Polarity | Moderate | High | High |
Detailed Applications
1. Pharmaceutical Synthesis
Acts as a non-polar solvent for Grignard reactions, minimizing side reactions while improving yields up to 15% compared to traditional solvents.
2. Polymer Industry
Enhances flexibility in polyurethane foams as a plasticizer and reduces curing time by 20-30% in epoxy resin formulations.
3. Agrochemicals
Improves solubility of hydrophobic active ingredients in pesticide emulsifiable concentrates (EC formulations).
Industry Use Cases
Case 1: High-Temperature Reaction Solvent
A specialty chemical manufacturer replaced DMF with tetrabutylurea in a Heck coupling reaction at 250°C, achieving 92% yield (vs. 78% with DMF) and reducing purification steps.
Case 2: Lithium Battery Electrolyte Additive
Added 0.5% tetrabutylurea to LiPF6-based electrolytes, improving battery cycle life by 40% at 60°C through SEI stabilization.
Client Success Stories
Client A: European Pharma Company
Challenge: Low yield (65%) in atorvastatin intermediate synthesis
Solution: Used tetrabutylurea as reaction medium
Result: Yield increased to 83%, reduced catalyst loading by 30%
Client B: US Polymer Manufacturer
Challenge: Brittle polyimide films at high temperatures
Solution: Incorporated 5% tetrabutylurea as plasticizer
Result: Flexibility improved by 50% while maintaining 300°C thermal stability
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