2,6-Di-tert-butylphenol (CAS 128-39-2): Comprehensive User Guide
Table of Contents
1. Product Overview & Specifications
2,6-Di-tert-butylphenol (CAS 128-39-2) is a high-performance phenolic antioxidant with the following technical specifications:
| Parameter | Specification |
|---|---|
| CAS Number | 128-39-2 |
| Molecular Formula | C14H22O |
| Molecular Weight | 206.33 g/mol |
| Appearance | White to off-white crystalline powder |
| Melting Point | 36-39°C |
| Boiling Point | 265°C at 760 mmHg |
| Density | 0.96 g/cm³ |
| Solubility | Soluble in organic solvents, insoluble in water |
| Purity | ≥99% (HPLC) |
2. Key Applications & Industry Uses
As a versatile antioxidant, 2,6-Di-tert-butylphenol serves critical functions across multiple industries:
2.1 Polymer Stabilization
- Prevents thermal degradation in polyolefins (PP, PE)
- Enhances UV resistance in PVC formulations
- Extends service life of rubber products
2.2 Lubricant Additives
- Reduces oxidative breakdown in engine oils
- Maintains viscosity stability at high temperatures
2.3 Fuel Antioxidant
- Prevents gum formation in gasoline
- Improves diesel fuel stability during storage
3. Performance Comparison with Alternatives
| Property | 2,6-DTBP | BHT | BHA |
|---|---|---|---|
| Thermal Stability | Excellent (up to 300°C) | Good (up to 250°C) | Moderate (up to 200°C) |
| Volatility | Low | Medium | High |
| Solubility in Hydrocarbons | Superior | Good | Limited |
4. Practical Usage Scenarios
4.1 Polymer Manufacturing
Recommended dosage: 0.1-0.5% w/w in polypropylene formulations significantly improves melt flow stability during extrusion processes.
4.2 Lubricant Formulation
Blend with zinc dialkyldithiophosphates (ZDDP) at 1:2 ratio enhances synergistic antioxidant effects in engine oils.
5. Verified Customer Case Studies
Case Study 1: Automotive Plastics Manufacturer
Client: Top 3 global automotive supplier
Challenge: Reduce yellowing in interior PVC components
Solution: 0.3% 2,6-DTBP additive package
Result: 60% reduction in UV-induced discoloration
Case Study 2: Industrial Lubricant Producer
Client: European specialty lubricant company
Challenge: Extend oil drain intervals in heavy machinery
Solution: Custom antioxidant blend with 2,6-DTBP
Result: Achieved 400-hour continuous operation stability
6. Request Customized Solutions
Our technical team provides formulation support and sample testing:
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